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Handcrafted in Petworth, West Sussex
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Inside the workshop

The workshop

Seven rooms at Unit 14, Colhook Industrial Park, Petworth, with twenty-five to forty knives in production at any one time. Every stage of the work is done here.

Oak display cabinets in the Emberleaf showroom, racks of finished knives in leather sheaths under warm light
The showroom cabinets, finished knives on the racks.

The rooms in roughly the order a knife passes through them, from the grinding belts to the showroom cabinets.

Two bladesmiths in PAPR helmets working at the belts in the grinding room

The Grinding Room

In the room
  • Heavy belt grinders
  • Multiple grinding stations
  • PAPR respirator helmets
  • Dust isolation & extraction

A dedicated, dust-isolated room added in 2018 to house the heavy belt grinders. Every primary bevel is ground here by hand. The room's separation keeps dust out of the assembly shop and lets us run several stations at once during production batches.

Spark shower off the belt as a bevel is ground
Hot blade plunged into the oil quench bucket, single yellow flame on the surface

Forge & Heat Treatment

In the room
  • Evenheat heat-treat kiln
  • Oil quench
  • Tempering ovens

Where blades are normalised, hardened and tempered. Every blade we make passes through the forge — heat treatment is the single most consequential step in determining how a knife will hold an edge over a lifetime of use, and we don't outsource it.

Drill press boring a handle component held in a vise

Assembly Shop

In the room
  • Two manual mills
  • HAAS CNC unit
  • Bandsaw
  • Drill presses
  • Numbered batch caddies
  • Materials store upstairs

The main assembly shop, where we meticulously piece together every knife. Components are sorted into numbered caddies and organised into batches. The shop houses two manual mills, a bandsaw and a HAAS CNC unit, consistently turning out precision folder parts. Twenty-five to forty knives are typically in production simultaneously, with a storeroom upstairs stocked with materials and steels.

Tight side-on of a blade pressed against a spinning buffing wheel

Polishing Room

In the room
  • Buffing & sisal wheels
  • Polishing compounds
  • Hand-sanding bench
  • Final inspection

The final-finish station. Hand-polished mirrored bevels, satin finishes, stonewashed surfaces — every blade is finished to its spec by hand before final inspection.

Fibre laser firing on a mirror-polished blade with a green plume

The Laser Lab

In the room
  • EPZ fibre galvo laser
  • CO₂ gantry laser
  • 3D printer — jigs & fixtures
  • 3D scanner

A hub of innovation housing four essential machines. An EPZ Fibre galvo laser marks all metals; a CO₂ gantry laser cuts and marks leather, wood and plastics. A 3D printer creates jigs for the lasers, ensuring uncompromising precision. A 3D scanner sits alongside for the rapid prototyping of specialist parts.

Two damascus daggers being sized to their leather sheath patterns on the green workbench

Leatherwork & Thermoplastics Studio

In the room
  • Saddle-stitching bench
  • Industrial sewing machine
  • Dye & finishing bench
  • Wet-forming tools
  • Kydex press & eyelets

Where every leather sheath is hand-stitched and every thermoplastic carrier is shaped to its blade. Run by Dean — both disciplines kept in-house so the carry system is as considered as the knife itself.

The Emberleaf showroom — oak cabinets and wall racks filled with custom knives

The Showroom

In the room
  • Solid-oak display cabinets
  • Capacity for 100+ knives
  • One of every current model
  • Antique arms & curiosities

Our hand-crafted showroom — a true labour of love built from locally sourced solid oak. As the company's centrepiece and the first point of contact for visitors, it holds capacity for over a hundred custom knives and shows at least one example of every model we make alongside the diverse range of materials we work with.

The room is more than a display. It serves as a small museum: ancient swords and weapons sit alongside rare materials, captivating artwork and other curiosities. Every corner tells a story.

Close view of the central showroom rack, knives on oak pegs
The four-panel display cabinet, lit and filled with custom knives

Workshop Weekly

Eight short films made at the bench in 2021, each a week’s work as it happened. The most recent four:

  1. Workshop Weekly · Ep. 8
  2. Workshop Weekly · Ep. 7
  3. Workshop Weekly · Ep. 6
  4. Workshop Weekly · Ep. 5
All eight episodes
Visit

The workshop is open by appointment.

Unit 14, Colhook Industrial Park, Petworth, West Sussex. Book ahead and we'll show you around personally.